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In this study, the crack initiation mechanism of the base material was investigated in BM specimens and of the base material and joints in FSW joints. The process of crack initiation was studied using various forms of specimens, including a tensile specimen; a crack was generated between two round bars; a crack was generated inside a corner region; and cracks were generated in a wide-flange section of the FSW joints. From the above results, it can be concluded that:
Future studies can be carried out to investigate the crack initiation mechanism in other secondary phases, such as Al2CuMg, Al2Mg, Al2Cu, and Al2Si as well as to study the effect of the stress ratio of different phases in the base material on crack initiation.
From the above discussions, it can be concluded that the following two modes of crack initiation were observed in the present study: (1) the Mg2Si phase initiated the first crack, as shown in the BM specimens; (2) on the other hand, the failure of the BM and the FSW joints was due to the debonding of the major secondary phase, and the crack initiation mechanisms were similar in BM and FSW joints. Moreover, the failure resistance of the BM specimens was higher than that of the FSW joints because the former was bonded by T6, while the latter was bonded by BX.
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